"iPS Control® employees carried out their work reliably and on time, giving us a sense of security and professionalism." – Michał Stańda, President of the Management Board
Investment description
Production of varnishes, hardeners, primers and thinners, control system for the storage, transport and dosing of all loose raw materials.
Effects and benefits
- full control over the phases of the production process
- implementation of multidimensional production recipes taken from an external system as well as from an internal generator
- execution of several orders at the same time with maximum use of production cells
- full automation of production, multi-level weighing control
- delivery and installation of power and control cabinets for the technological process of production in part of loose raw materials, starting from raw material silos, BIG-BAG stations, unpacking stations, to final production mixers
- implementation of a control system based on a central PLC controller and a number of distributed I/O modules
- control system of vacuum pneumatic transport based on DEC devices
- development and implementation of a system for formulation, queuing and execution of production orders, based on production phases, with monitoring of the quantity and availability of raw materials necessary to complete the order
- a number of systems for weighing raw materials and transporting weighed portions to four mixers, integration with IT family weighing processors,
- production reporting system with data transfer to master systems
Solutions
- System based on Siemens Simatic S7 family controller,
- ET200 modules,
- Siemens operator panels,
- system for visualization,
- monitoring,
- production formulation based on Wonderware System Platform,
- remote VPN access