“The iPS Control® team carried out their work reliably, on time and with full commitment, giving us a sense of security and professionalism.” – Chairman of the Board
investment description
Comprehensive implementation of the task of designing and implementing a modern control system for a feed production plant, including power installations
effect
- delivery of a complete control system design
- delivery, assembly and installation of over 50 power and control cabinets for the complete production process (silos, dosing plant, 3 mixing lines, 2 granulation lines, 1 extrusion line, 2 dispatches of finished raw material)
- creation of a control system based on a central PLC controller, local I/O islands, a number of weighing systems and a master system made in the client-server architecture
- execution of all electrical and power installations, including delivery of MV, LV switchgear and 2 x 3MVA transformer station
automatic and precise execution of production orders with full production reporting and full integration with ERP, TMS and Bestmix systems
benefits
- the most modern feed production control system
- the ability to execute multiple orders simultaneously
- maximum use of the potential of technological lines
- full diagnostics and control over the process, along with performance parameters
- full integration with the ERP system
solutions
- The system is based on the central Rockwell Automation GuardLogix L85 + SafetyPartner controller, with an integrated safety part, Point I/O modules as distributed islands (approx. 3,000 physical I/Os),
- Nutrilo master system dedicated to the feed mill, based on FactoryTalkView software in the client version server,
- DOTup devices for the presentation of MES data (production efficiency, production indicators),
- 4 local operator panels,
- 4 dual-monitor client stations of the master system,
- remote VPN access
